Easy Air Fryer BBQ Pulled Pork Sandwich Recipe

Still eager for more air fryer meals? Explore this Air Fryer Greek Chicken Kabobs With Tzatziki for something a bit unique.

Why This Recipe Is Effective

• Swift and Simple: This recipe demands minimal effort to set up, has uncomplicated steps, and cooks swiftly in the air fryer, which makes it perfect for busy evenings or last-minute dinners.
• Succulent and Flavorful: The air fryer guarantees that the pork remains moist while providing an exciting smoky BBQ taste.
• Basic Ingredients: With just a few familiar components, you can craft a delightful and fulfilling meal without the necessity for extensive shopping lists.
• Adaptable Dish: Whether you’re presenting it at a casual family gathering or a festive occasion, these pulled pork sandwiches are always a favorite among guests.

What’s Included in This Air Fryer Pulled Pork Recipe?

• Pork Butt, Boneless, or Tender Pork Shoulder: This cut of pork is perfect for slow cooking and shredding. It becomes exceptionally tender and flavorful when cooked properly, making it ideal for a pulled pork sandwich.
• Olive Oil: A light layer of olive oil helps maintain the pork’s moisture during cooking and ensures the spices stick well to the meat.
• Liquid Smoke: Incorporating a few drops of liquid smoke provides a deep, smoky taste that replicates the irresistible flavor of pork cooked on a conventional BBQ smoker.
• Pepper: Freshly ground black pepper contributes a bit of heat and amplifies the overall flavor profile of the dish.
• Salt: Essential for seasoning, a dash of salt helps to enhance the natural flavors of the pork and the spices.
• Garlic Powder: This adds a gentle, aromatic garlic essence that complements the savory and smoky characteristics of the pork.
• Onion Powder: Onion powder integrates seamlessly into the meat, delivering a subtle yet necessary layer of flavor that enhances the entire dish.
• Chili Powder: Imparting a hint of warmth and spice, chili powder adds depth of flavor that balances the sweetness of the BBQ sauce.
• Ground Cumin: This spice contributes an earthy, slightly nutty flavor that enriches the intricacy of the pulled pork seasoning.
• Barbecue Sauce (Sweet Baby Ray’s or Your Preferred Regional Brand): The barbecue sauce is the essence of the recipe, providing a sweet, zesty, and smoky element that binds all the flavors together. Opt for one that you relish for optimal results.

Replacements and Enhancements

• Pork Cuts: If you lack pork butt or shoulder, you can swap it with pork loin or even chicken thighs for a leaner substitute. The texture may differ slightly, yet it will still be tasty.
• Olive Oil: Any neutral cooking oil such as canola oil, vegetable oil, or avocado oil can be utilized instead of olive oil.
• Liquid Smoke: If liquid smoke is unavailable, smoked paprika can serve as a substitute to provide a comparable smoky flavor.
• Spices: If you’re missing any specific spices, feel free to use a pre-made BBQ rub, dry rub, or spice blend that suits your palate.

Enhancements:

• Coleslaw: Crown your pulled pork sandwich with a zesty coleslaw for a refreshing crunch that beautifully complements the rich and smoky pork.
• Pickles: Incorporating some sliced pickles contributes a tangy contrast that elevates the overall flavor.
• Cheese: Melt some cheddar cheese on top for an additional layer of rich indulgence.
• Jalapeños: For a spicy kick, include sliced jalapeños in your sandwich.
• Bread Options: While classic hamburger buns make a great option, you can also present the pulled pork on brioche buns, pretzel buns, or even in a wrap for a different twist on the sandwich.

How to Prepare Air Fryer BBQ Pulled Pork (step-by-step instructions)

1. Put the pork in a gallon storage bag. Incorporate the oil and liquid smoke. Close the bag, leaving some air inside, and shake it to evenly coat the pork. Open the bag and incorporate your spices. Seal it once more with some air and shake to ensure the pork is thoroughly coated with the spices. (Photo 1)
2. Let the pork marinate for at least 30 minutes. For optimal outcomes and tenderness, refrigerate the pork overnight with the air removed from the bag.
3. Create a bowl from aluminum foil in the air fryer and preheat it to 370°F. When ready to cook, allow the meat to reach room temperature and position the pork in the air fryer basket with the fat side facing up. Drizzle any remaining juices over the top. (Photo 2)
4. Cook the pork for 1.5 hours at 370°F, turning it twice every 30 minutes. Ensure the meat attains 180°F for full cooking; add an extra 15 minutes if needed. (Photo 3)
5. After cooking, allow the pork to rest in the air fryer for 30 minutes. Take the pork out and shred it on a cutting board. (Photo 4)

1. Move the shredded meat to a large mixing bowl and incorporate 1/2 cup of barbecue sauce or more if you prefer. Fold the meat into the sauce for even coating. (Photos 5 & 6)
2. Present this scrumptious pulled pork on a fresh bun, garnished with additional sauce and your preferred toppings.

Recipe Suggestions

• Preheat Your Air Fryer: Always make sure your air fryer is preheated to the right temperature before introducing the pork. This aids in achieving an even cook and a beautifully browned surface.
• Utilize a Meat Thermometer: To confirm that the pork is properly cooked, use a meat thermometer to verify that it hits an internal temperature of 180°F.
• Never Skip the Marinade Duration: Allowing the pork to marinate for no less than 30 minutes, or ideally overnight, greatly improves the flavor and tenderness.
• Flip Consistently: Remember to turn the pork every 30 minutes for even cooking on all surfaces.
• Shred While Warm: Shredding the pork while it’s still warm makes the task easier and ensures the meat absorbs more of the barbecue sauce.
• Modify Spice Levels: Feel free to tweak the quantity of chili powder and other spices to fit your desired level of heat and flavor.
• Incorporate Sauce Gradually: Add barbecue sauce incrementally to the shredded pork to achieve the desired level of saucinesswithout overpowering the flavors.

Alternative Cooking Strategies

Instant Pot Technique

Preparing pulled pork in an Instant Pot is a fast and practical alternative. Start by seasoning the pork as described in the initial recipe.

Set your Instant Pot to the sauté function and add a small quantity of oil. Sear the pork on all sides until browned. Turn off the sauté function, then add approximately 1 cup of chicken broth or water to the pot together with a few drops of liquid smoke.

Secure the lid and program the Instant Pot to pressure cook on high for 60 minutes. After cooking, allow the pressure to release naturally for around 10 minutes before executing a quick release. Take out the pork, shred it, and mix in your preferred amount of barbecue sauce.

Grill Technique

Using a grill to prepare pulled pork adds a delightful smoky flavor that perfectly complements the dish.

Begin by preheating your grill to a low, indirect heat temperature, ideally around 250°F. While the grill heats up, season the pork according to the initial recipe. Once fully heated, position the pork on the grill grates away from direct heat and close the lid.

Keep the temperature between 225°F and 250°F for about 6-8 hours, or until the internal temperature of the pork reaches 195°F, turning occasionally for even cooking. After cooking, allow the pork to rest for roughly 30 minutes before shredding and mixing with barbecue sauce.

Storage Suggestions

Store any remaining pulled pork in a sealed container in the refrigerator. Ensure that the leftover pork has completely cooled prior to sealing the container to prevent condensation, which could affect the texture. When stored correctly, the pulled pork will remain good for up to 3-4 days in the fridge.

You can also freeze pork leftovers. To do so, place the cooled, shredded pork into freezer-safe bags or containers. Be sure to remove as much air as possible from the bags to avert freezer burn. Label the bags with the date and store them in the freezer for up to 3 months. For best results, freeze the pork without the sauce and add the barbecue sauce after reheating.

When you’re set to enjoy your pulled pork once more, you can reheat it through several methods:

• Microwave: Position the pulled pork in a microwave-safe dish and cover it with a damp paper towel to maintain moisture. Heat on medium power in 1-minute intervals, stirring in between until thoroughly heated.
• Stovetop: In a skillet or pan, add a small amount of water or broth to the pulled pork to prevent it from drying out. Cover and heat over medium-low, stirring occasionally until the pork is heated through.
• Oven: Preheat the oven to 300°F. Place the pulled pork in an oven-safe dish, add a splash of water or broth, and cover with foil. Heat for about 20-25 minutes or until warmed through.
• Slow Cooker: For larger portions, put the pulled pork in a slow cooker, add a small quantity of water or broth, and heat on low for 1-2 hours or until fully reheated.

Serving Recommendations 

Pulled pork is exceptionally adaptable and complements numerous sides to form a fulfilling meal. Here are some favored serving recommendations to enhance your pulled pork:

• Coleslaw: A timeless accompaniment, coleslaw offers a refreshing crunch and tang that offsets the richness of the pulled pork. You may choose a classic creamy coleslaw or a zesty vinegar-based alternative.
• Pickles: Zesty pickles pierce through the density of the meat and provide a delightful contrast in texture and taste. Think about serving a selection of pickles, such as dill, bread and butter, or pickled jalapeños.
• Macaroni and Cheese: Rich and cheesy, mac and cheese is a beloved comfort dish that pairs beautifully with the smoky, savory flavors of pulled pork.
• Baked Beans: Smoky, sweet, and hearty baked beans make an excellent side for pulled pork. They contribute depth and richness to the dish, especially when they are slow-cooked.
• Roasted Vegetables: Vegetables such as carrots, sweet potatoes, and Brussels sprouts roasted to caramelized perfection offer a healthy and tasty counterbalance to the meat.
• Potato Salad: This creamy, starchy side is a barbecue staple. Choose a classic mayonnaise-based potato salad or experiment with a mustard or vinegar-based variant for a different twist. You could even prepare something like Instant Pot loaded potato salad for an elevated version.
• Grilled Corn on the Cob: Sweet, smoky, and buttery, grilled corn on the cob is a summertime favorite that pairs superbly with pulled pork.
• Green Salad: For a lighter option, a simple green salad with a tangy vinaigrette can assist in balancing out the richness of the pulled pork. Incorporate fresh elements like cucumbers, tomatoes, and red onions for added vitality.

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